Products and Services
Custom Production
Products and Services
● Established since 2010 (below are pictures of our old site).
● Here our chemistry works: Compliance, Quality, Consistency, Capacity and Competitiveness.
● Award winning, passionate, long term dedicated professionals.
● Spotless track records: Safe, In Spec, On Time, Zero Audit Rejection.
Pictures from our Previous “Jiangsu SeaGate Chemical Science” Site (2010-2022)
● Layout of our new Hubei Sea-Gate Site
● On site of brand-new Chemical Park fully complies with all the rules and guidelines
● Fully approved for all operations.
● On Site Buildings for: Administration, R&D, QC, Kilo-Labs, Workshops and Warehouses.
Warehouses: Class A (above) | Warehouses: Class C (right) | Dedicated building for Kilo Labs |
Two workshops in one building | Building for Administration, R&D and QC Labs | Inside Office BLDG |
● Inside of R&D, QC, Kilo-Labs, Production and DCS Center
Workshop Reactors | DCS, SIS, LEL & Firefighting Center | HPLC & GC |
Labs for Process Development | Low Temperature Reactor for “Cryogenic Reaction” | Kilo Labs Glass Reactors |
● Production Equipment
Compressed Air & Nitrogen Generation | Purified Water System | 300L Reactor + 10.5m Distillation Tower 3000L Reactor + 7.5m Distillation Tower |
Liquid Nitrogen Storage for “Cryogenic Reaction”: 1 x 5M3 + 1 x 2M3 |
Clean Room Tray Dryer | Clean Room Centrifuge |
Subject | Previous Jiangsu SeaGate | New Site – Hubei SeaGate |
Quality System and Facility Standard | Quality System complies with Q7A GMP Guidance, but facilities designed for production of RSM. | Quality System complies with Q7A GMP Guidance and facilities designed for production of RSM & Pharma Intermediates |
Workshops | One | Two workshops: Total 3 floors of 2072 square meters each. |
Reactors | 30 in workshops (200L – 3000), >20 in kilo labs (10L-100L) | 92 in workshops (200L~5000L), >20 in kilo labs (10L~100L) |
Reactor Sizes | 10L – 3000L | 10L – 5000L |
Reaction Volume | 35.1 M3 | 150 M3 |
Production Safety | On-line monitoring with automatic alarm | (1) Automatic Fire Suppression; (2) Digital Control System: (2.1) Computerized accuracy for all critical steps & Minimized Human Exposure; (2.2) Automatically safeguards production; (3) Safety Interlocking System; (4) Fire-fighting Center; (5) Low Explosion Level Gas Detecting System |
Sustainability | On site of a historical Chemical Park which is ~0.5km away from Yangtze River, while Authorities set up a guideline in recent years, recommending that distance needs to be at least 1km. | On site of a new “role model” Chemical Park recognized by Chinese Central Government and on National Media, for being fully compliant with EHS Guidelines and National Economy Strategy. |
Kilo Labs | 5 kilo labs sharing the same building with R&D, QC and Administration. | 5 Kilo Labs in One Dedicated Building: 2 x 60sqm, 2 x 120sqm and 1 x 170sqm (two stories to allow column distillation.) |
Subject | Detailed Description |
Range of Reaction Temperature | Minus 80 Deg/Cent to 180 Deg/Cent |
Distillation | 1 x 3000L Reactor with 7.5m Distillation Tower 1 x 300L Reactor with 10.5m Distillation Tower Multiple Distillation Systems in Kilo-Lab (two stories high). |
Jacket heating / cooling | 4 Systems: (1) Steam; (2) Refrigerated Media; (3) Water; (4) Warm Water. |
Nitrogen Protection | Available to every process equipment |
Powered Ventilation | Available to every production spot |
Low Temperature Storage | Available for Products and Raw Materials |
Liquid Nitrogen Storage | Two Tanks for “Cryogenic Reaction”: 1 x 2 Cubic Meters and 1 x 5 Cubic Meters |
Types of Warehouse | Numbers & Functionalities |
Low Temperature Warehouses | Two in Total: 1 with Temperature Range: 0-10deg/C & 1 with Temperature below -18deg/C Both shared by Raw Materials, Intermediates and Products. |
Class A warehouses | Seven in Total: 5 for Hazardous Raw Materials 1 for Solid Wastes and 1 for Liquid Wastes |
Class C warehouses | Seven in Total: 1 for non-hazard raw materials; 2 for intermediates; 1 final products; 1 for rejected materials |
Internally Available | Available by Long Term Partner-Sites |
Grignard Reaction | High Pressure Hydrogenation |
Enzymatic Reaction | Nitration |
Cryogenic reactions (-80deg/C, nBuLi/NaH) | Thiophosgene |
------ | Chlorination |
------ | Diazotization |
------ | Flow Chemistry |
------ | Fluorination (using “HF”) |
Enquiries |
Tel: +86-25-84574075 / 84574691 Email: sales@usunfc.com |
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